We proudly present our Project of the month:
Project of the month November 2018:
Laboratory line for the production of TPE profiles
The task:
- Extrusion line with a limited space requirement for vertical and horizontal extrusion
- Mobile execution of the units
The solution:
Extrusion line consisting of the following components:
- Mobile single screw extruder MEB 20/5x25D with flexible extruder controller
- ME Control 20/4 for output capacities up to 5 kg/h
- Manual height adjustment ± 100 mm via threaded spindle
- Die system with clamping flange
- Mobile roller haul-off for haul-off speeds from 0.3 to 6.0 m/min
- Hinged safety cover made of PC
- Manual gap adjustment of the two rubber rollers
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| Die connection with tension chain | Free positioning extruder controller ME Control 20/4 |
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| Roller haul-off | Roller haul-off –safety cover open |
Project Archive
Project of the month October 2018:
Complete line to produce droplet eliminator profiles made of PP TV 20
The task:
Complete line with melt pump for two die systems Laser
marking of the product inline Special saw for diagonal cuts
The solution:
Extrusion line consisting of the following components: ME
75/5x30D with mini ME Control/4, screw with barrier part
designed to process 300 kg/h Melt pump with manual screen
changer Tooling system consisting of extrusion die, dry/wet
calibration with waterbath, designed to run a production
speed of 6m/min Calibration unit ME 14/6. 2 with 3
frequency-controlled vacuum pumps Laser printing station
Haul-off unit ME 30/6.
Project of the month September 2018:
Combined saw - guillotine unit to cut different types of PVC, ABS, PP, PE, and TPE profiles
Upstroke saw ME 50/6. 1 with guillotine cutting head G1.
Project of the month August 2018:
Summer 2018 average daytime temperature:
32°C
Enten Sommer
The task:
Remain creative nevertheless
The solution:
Enten Winter
Just imagine it’s winter.
Project of the month July 2018:
Combined punching and milling unit for inline prefabrication
Punching and milling unit based on ME 41/6. 1
The task:
Introduction of position-specific punching and lateral
sectioning of profiles.
Project of the month June 2018:
Complete coextrusion line for the production of medical tubes
Overview ME 30/5x25D + ME20x25D in coextrusion version with
downstream
The task:
Extrusion line for use in a clean room consisting of three
single-screw extruders, one calibration unit, online
measuring and testing equipment and a haul-off / cutting
unit for the production of over one hundred different mono-
and coextruded tubes made from 26 different thermoplastic
materials. The solution:
1.
Project of the month May 2018:
Extrusion line in customized design for the production of small technical profiles
Overall view ME 45/5x25D with a quick-change plasticizing
unit
The task:
Extrusion line with a quick-change plasticizing unit, a
calibration unit and a haul-off and cutting unit to
manufacture profiles from various filled thermoplastic
resins
The solution:
1. ) Single-screw extruder ME 45/5x25D with exchangeable
processing unit
Steuerung mini ME Control 4 Wechsel
Plastifiziereinheit
Controller mini ME Control /4 Exchangeable processing
unit
Zylinderanflanschung Vorheizvorrichtung Wechsel
Plastifiziereinheit
Cylinder flanging Preheating device for exchangeable
processing unit Asynchronous motor 14 kW, water-cooled
Speed up to 80 rpm Quick-change processing unit with
one-piece bimetallic cylinder 2 screws for processing filled
or fiber-reinforced plastics Controller mini ME Control/4
for the operation and monitoring of the main extruder, a
coextruder and a haul-off unit ME 30/6.
Project of the month April 2018:
Single extrusion machines in customized design for the production of technical profiles
Overall view ME 90/5x25D
The task:
Single screw extruder with melt pump, calibration unit in
customer-specific design, haul-off unit for U-profiles up to
w x h 500 x 250 mm
The solution:
1. Single scre extruder ME 90/5x25D
Steuerung ME Control 3 Zylinderheizzone isolierte
Keramikheizkoerper
Controller ME Control/3 Cylinder heating zone, insulated
ceramic heating elements Asynchronous motor 53 kW Speed
up to 49 rpm One-piece bimetallic cylinder Controller ME
Control/3 for the operation and monitoring of the main
extruder, the melt pump, a coextruder, the calibration unit
ME 14/6.
Project of the month March 2018:
Punching unit for floor panel profiles
The task:
Punching unit to prefabricate both sides of floor panel
profiles up to a width of 591 mm. The solution:
Special execution punch with two mutually adjustable
longitudinal and transverse punching heads on the basis of a
punching unit ME 4.
Project of the month February 2018:
Downstream machines for large cable ducts
The task:
Downstream extrusion line to manufacture large cable ducts
up to 620 x 110 mm consisting of a haul-off unit, a punching
unit and a saw unit
The solution:
Customized design of an downstream extrusion line consisting
of a haul-off unit ME 3, a punching unit ME 4 and a
cross-stroke saw unit ME 55. Haul-off unit ME 3
IDE Abzugseinheit ME3 Hochgezogene Transportkette ME3
Overall view ME 3 Elevated lower transport chain ME 3
Caterpillar clamping: pneumatic Drive: 2 AC motors, each
3.