Project of the month February 2018: Downstream machines for large cable ducts

The task:
  • Downstream extrusion line to manufacture large cable ducts up to 620 x 110 mm consisting of a haul-off unit, a punching unit and a saw unit

The solution:
  • Customized design of an downstream extrusion line consisting of a haul-off unit ME 3, a punching unit ME 4 and a cross-stroke saw unit ME 55.

Haul-off unit ME 3
IDE Abzugseinheit ME3 Hochgezogene Transportkette ME3
Overall view ME 3 Elevated lower transport chain ME 3
  • Caterpillar clamping:  pneumatic
  • Drive: 2 AC motors, each 3.8 kW
  • Contact length:  2000 mm
  • Pulling force:  max.15000 N
  • Haul-off speed:  0.5 to 10.0 m / min
  • Elevated lower transport chain
  • Profile clearance:  650 x 150 mm
  • Controller:  ME Control 20/4
Punching unit ME 4  
IDE Stanzeinheit ME4

DE Stanzeinheit ME4 Werkzeugaufnahme

Overall view ME 4 Punching die assembly ME 4
  • Working principle:  hydraulic
  • Punching force:   140,000 N at 250 bar
  • Punching stroke:  20 mm
  • Punching sequence:  10 strokes / min
  • Concurrent travel distance:  400 mm, motorized
Cross-stroke saw unit ME 55
IDE Querhubsaegeeinheit ME55 IDE Querhubsaegeeinheit ME55 Niederhalterbruecke
Overall view ME 55  Clamping bridge ME 55
  • Saw stroke:  pneumatic (vertical), motorized (horizontal)
  • Concurrent travel distance: 750 mm, motorized
  • Saw blade drive:  1.85 kW
  • Profile clearance:  620 x 110 mm
  • Controller:  ME Control 20/2-K

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Desktop Version