We proudly present our Project of the month:
IDE machines – used as well as new
Below is another generally overhauled downstream equipment of IDE.
Of course all machines will be throughly quality-checked and assessed. The condition and all functions of the machines are checked in detail and,if necessary, professionally repaired or prepared to achieve the highest quality standards.
If we have aroused your interest in one of our available used and new machines, please feel free to contact our IDE contact persons. Here you can find out which machines are ready for delivery or which are currently being refurbished.
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| Calibration unit before disassembly | Calibration unit overhauled | 
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| Haul-off unit before disassembly | Haul-off unit overhauled | 
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| Detail Haul-off unit before disassembly | Detail Hau-off unit overhauled | 
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| Detail Saw unit before disassembly | Detail Saw unit overhauled | 
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| Overhauled downstream equipment | Overhauled downstream equipment | 
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| Overhauled downstream equipment | 
*CoExtrusion line:*
  Single screw extruder ME 45/5x25D Single screw
extruder MEB 30/5x25D Calibration unit ME 14/6. 1 Haul-off
unit ME 30/6. 
*The task:*
 Realisation of a longitudinal groove in the extrusion
direction at over 20 cycles per minute Variable option for
inserting the longitudinal groove in the controller Control
of an external saw unit Preparation of a chip extraction
device 
 
*The solution:*
 Dual drilling unit with two individually adjustable drill
drives Milling distance of 75 – 400 mm possible Additional
motorised axis for longitudinal grooves up to 30 mm in
length Wooden profile guide for easy machining 
 
 
 
  2 Zweifach Bohreinheit       3 Arbeitsbereich     
Dual drilling unit
     
Drilling unit work area
     
  4 Bohrkopf       5 Querverstellung     
Drill head
     
Transverse shift
     
  6 Abblassystem     
 
     
Blow-off system
     
 . 
The task:
 5 existing lines with 60 different profiles made from a
wide range of thermoplastics – TPE, PVC-U, PS,PP, PMMA,
LD-PE, ASA and ABS – transferred to 2 new complete
extrusion lines. A variety of post-processing work, such as
pad printing, drilling, punching and the application of
adhesive tape, is to be carried out on both new lines. 
*The task:*
 The ME 14/2 built in 1984 is to be repaired again. Check to
determine which functional parts can still be used Only
original parts are used when replacing functional parts. 
The task:
 Combined unit for punching and cutting twin-strand
profiles. Existing punching tools may be installed safely
and quickly. 
The task:
 
A unit to apply specific adhesive tapes at the top and
bottom of various plastic profiles
  
The solution:
 Machine unit width1,5m Inclusion of  customer-specific
tape rolls Capacitive sensor for tape detection Tape access
control with torque-controlled drive Simple shifting of the
individual feeding systems 
 2019 04 01 Abrolleinheit Profile Komplette Zugaenglichkeit 
    2019 04 01 Abrolleinheit Profile Zufuehrsysteme
Abziehklebebaender     
Complete frontal accessibility    Feeding system for
adhesive tape rolls    
 2019 04 01 Abrolleinheit Profile Zufuehrsystem Doppel
Beklebung      2019 04 01 Abrolleinheit Profile
Zufuehrsystem Beklebung unten     
Feeding system for taping up and down    Sensor for taping
profile lower side    
 2019 04 01 Abrolleinheit Profile Sensor Banderkennung    
     
Sensor for tape detection
          
 
 
 . 
The task:
 To cut rods to length with a finished piece tolerance of ±
0,05 mm 
The solution:
 Dual carriage cut-off saw ME 50/6. 2-D with 2 saw carriages
Saw carriage travel distance 400mm, motorized (cycle time 30
cuts/minute) Distance between saw carriages adjustable from
150 – 800mm, incl. 
The task:
 Complete line for two die systems Inline prefabrication
Data transmission with industrial hand-held scanner 
The solution:
Extrusion line consisting of the following components:
 ME 75/5x25D with mini ME Control/4 Die system consisting of
extrusion die and dry calibration, designed for a production
speed of 8m/min Calibration unit ME 14/6. 1 with 2
frequency-controlled vacuum pumps Haul-off unit ME 30/6. 
The task:
 Downstream line for more than 6 different filter profiles
with diameters of 15 – 120 mm Constructed mainly of
rustproof materials Spray waterbath with individual spray
bar adjustment Profile drying via suction technology Belt
haul-off with  constant center of extrusion Cutting unit
for profiles up to 125mm in diameter 
The solution:
Extrusion downstream line consisting of the following
components:
 Calibration downstream with more than 60 spray nozzles
Exchangeable spray ring at the inlet side Suction ring with
exchangeable nozzles of different dimensions at the
outlet-side Belt haul-off with centralized manual gap
adjustment Rotary cutting unit for profile diameters up to
125 mm 
 Einlaufseitiger Spruehring      Spruehwasserbad     
Spray ring at the inlet side    Spray waterbath    
 Auslaufseitige Absaugtechnologie      Bandabzug mit
Spaltverstellung     
Suction technology at the outlet side    Belt haul-off with
gap adjustment    
 Rotationsschneideinheit mit Schneidmatrize      Steuerung
ME Control 20 4 Folgeeinheit     
Rotation cutting unit              Controller ME
Control 20/4.